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RevoCast Commences 80,000 Ton Aluminum Billet Production in BC

By Stocks Desk · 2026-09-17 · 2 min read
A large industrial furnace with glowing orange metal inside, surrounded by stacks of cylindrical aluminum bars
Illustration: Tradingbird

RevoCast Aluminum Billets Ltd has initiated commercial operations at its new Langley, British Columbia facility, adding over 80,000 tons of annual remelt billet capacity to the North American supply chain.

RevoCast Aluminum Billets Ltd has begun commercial production at its new remelting plant in Langley, British Columbia. The facility is designed to produce more than 80,000 tons of 6xxx series aluminum billets annually, expanding the company's manufacturing footprint in western North America. This addition targets the extrusion market across the West Coast and Pacific Northwest, providing a localized supply base for regional customers.

The first billet was cast on August 1, 2026, marking the successful completion of the commissioning phase. The company credits the milestone to coordination with equipment suppliers, including Wagstaff Inc. for direct-chill casting systems and HERTWICH Engineering GmbH for casthouse technology. These partnerships facilitated the installation of energy-efficient machinery intended to support high-volume recycled feedstock processing.

Facility Capacity and Product Specifications

The Langley plant is configured to output billets with diameters of 178 mm and 203 mm, with maximum sellable lengths of 7.3 meters. This specification range aligns with standard requirements for extrusion applications in the automotive and construction sectors. By situating production in British Columbia, RevoCast reduces logistical distances for clients in the western United States and Canada, aiming to improve supply chain reliability for these markets.

The operation focuses exclusively on remelt production using the 6xxx aluminum alloy series. The facility is engineered to utilize high levels of recycled aluminum content, a strategy intended to lower the carbon intensity of the manufacturing process. This approach addresses industry demand for lower-emission materials while maintaining the mechanical properties required for extruded profiles.

Strategic Supply Chain Expansion

This expansion represents a significant increase in domestic billet supply capacity for the region. RevoCast aims to strengthen the North American aluminum supply chain by reducing reliance on long-distance imports for raw material processing. The new capacity allows the company to offer consistent supply contracts to extruders who require stable input materials for their production lines.

The business model centers on combining recycled feedstock with advanced remelting technology. By integrating energy-efficient equipment into the production cycle, the company seeks to balance cost efficiency with environmental performance. This strategy positions RevoCast to serve customers prioritizing resource efficiency in their procurement decisions.

Operational Milestones and Partnerships

The successful first cast reflects the integration of specialized industrial equipment from key partners. Wagstaff Inc. provided the direct-chill casting units, while HERTWICH Engineering GmbH supplied the broader casthouse infrastructure. These components are critical for achieving the planned throughput of over 80,000 tons per year without compromising quality control.

With commercial production now underway, RevoCast will continue to supply billets to meet regional demand. The facility's location in British Columbia serves as a strategic hub for distribution across the Pacific Northwest. The company maintains its focus on delivering high-quality remelt products that support the growing requirements for sustainable manufacturing in the aluminum sector.

Based on reporting by Machine Maker, compiled by the Tradingbird desk.

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